How to weld Juntai tube settlers?
Written By: Jasmine
Contact Email: jasmine@juntaiplastic.com
a. What preparations do we need to do before we weld Juntai lamella?
b. How to perform the scalping operation of Juntai lamella clarifier?
c. Are there any safety precautions that need to be paid attention to when welding inclined pipes?
Juntai Tube settlers is an environmentally friendly material used in sedimentation tanks of wastewater project, used for oil and sand removal in sewage treatment! Therefore, you must pay attention when welding tube settler clarifier. If the installation is not in place, it is easy to cause lamella tube settler clarifier to fail to function and fail to achieve the treatment effect!
【Scalding method of Juntai tube settlers】
1. What preparations do we need to do before we weld Juntai lamella?
1) Prepare the power supply and cables that meet the requirements;
2) Prepare 2500W electric soldering iron;
3) At least two operators and one safety officer at the installation site;
4) After the tube settler media is hot connected, the volume will be huge and will occupy a lot of space, so reserve the stacking space in advance;
2.How to perform the scalping operation of Juntai lamella clarifier?
(1) Open the Juntai lamella plate packing, place the first piece of Juntai lamella separator packing flat on the ground, take the second piece of Juntai inclined tube packing and place it on top of the first piece of packing, and check the incision of Juntai inclined plate clarifier packing. You should check the incision of the filler of the inclined pipe. It must be 60 angle and hexagonal honeycomb shape. After the inspection is correct, start to burn the bonding point; Usually the welding time of the inclined tube filler is generally 1 second. If the thickness of the inclined tube filler is above 0.8 mm, it can be 1.2 seconds, and the thickness is less than 0.5 mm, and the time can be appropriately reduced to 0.8 seconds. Everything is subject to actual operation.
(2) All the plane joints at both ends of the hexagonal honeycomb must be connected, and the joints of the two planes on both sides must be connected at more than four points frequently. The middle of the two lamella plate clarifier planes must be welded at more than four points to ensure that the welding is firm;
(3) Pay attention to the rhythm of the operation, control the temperature, and the number of hot contacts should not be missed;
(4) Each oblique tube packing is used as a separate sintering unit. After the sintering is completed, it will be neatly stacked on the site:
(5) Be sure to cut off the power supply of the soldering iron during a break, and place it safely;
3 Are there any safety precautions that need to be paid attention to when welding inclined pipes?
1) It is required to pay attention to the safety of life when the contacts are hot to prevent burns and electric shocks;
2) The scorching operation requires at least two people to be present to assist each other and cooperate with the operation;
3) Tang connection operation is required to be carried out on an empty and wide site, and there must be a guardian during construction:
4) There must be no flammable materials on the hot-spotting site, and fire-fighting facilities must be present;
5) If there is an accident, report it in time, and call the police in time for emergencies.
