Leading Manufacturer of MBBR Plastics:
Elevate Your Water Treatment with Our Plastic Expert Solutions

 

 

 
 
 

We are always at your service when you need

AquaSust founded in 2013, is recognized as the pioneer among China's water treatment providers with a unique combination of plastic and rubber plant backgrounds. We take in establishing our factory, in the city of Anqing. As a testament to our commitment to innovation, we were honored with the National High-tech Enterprise award in 2019, and we hold essential patents for products such as Plastic profiles, MBBR media, Aeration diffusers, Sludge Dewatering Machines. Today, we stand tall as one of the most distinguished manufacturers in the water treatment industry.

 
highlighting advantages of our products

QUALITY ASSURANCE:

All products we use must be inspected by professional quality inspectors. Before shipment, we inspect our products in strict accordance with national standards.

VARIETY OF TYPES:

Our MBBR Media is available in a variety of types to meet your specific water treatment needs, whether for wastewater treatment or aquaculture can be custom designed and manufactured to suit your project.

Wide range of applications:

We specialize in providing high quality MBBR media solutions to meet the needs of different industries, such as municipal wastewater treatment, textile printing and dyeing wastewater treatment, aquaculture wastewater treatment, hospital wastewater treatment and so on.

Techonical support

we have been engaged in MBBR Media manufacturing for more than 12 years. We have engineers to help you install the equipment and provide free technical consulting services.

 

 

 

  • MBBR Media
    Type: MBBR 04,05,06,19,37,40,61,64 Diameter: Φ11-25 Hole: 4,5,6,19,37,40,61,64 room Surface Area: more than 700m2/m3 Porosity:
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  • Bio MBBR Media
    Type: MBBR 61 Size: Φ25*4mm Hole: 61 room Surface Area:>1250m2/m3 Porosity: >85% Densilty: 0.96-0.98g/cm3
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  • MBBR Filter
    Size:Φ25*12mm . Hole Numbers:19 . Material: 100% White Virgin HDPE . Densilty:0.96-0.98g/cm3 . Surface Area:>650m2/m3
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  • Filter Media
    Type: MBBR 37 Size: Φ25*12 mm Hole:37 rooms Surface Area: more than 800m2/m3Porosity: 85% Densilty: 0.96-0.98g/cm3
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  • Mbbr Water Treatment
    Type:MBBR04. Size:Φ11*7mm. Hole(Room):4rooms. Surface Area:>900m2m3. Porosity:85%. Material:HDPE. Packing Number:830000pcs/m3. Weight:125kg.
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  • Mbbr Wastewater
    Type:MBBR 04 Size:Φ11*7 mm Hole:4 rooms Surface Area:more than 900m2/m3Porosity: 85% Densilty: 0.96-0.98g/cm3 Packing
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  • MBBR Full Form
    Type:MBBR 04 Size:Φ11*7 mm Hole:4 rooms Surface Area:more than 900m2/m3Porosity: 85% Densilty: 0.96-0.98g/cm3 Packing
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  • MBBR STP
    Type: MBBR06 Size: Φ16*10 mm Hole: 6 rooms Surface Area: more than 800m2/m3Porosity: 85% Densilty: 0.96-0.98g/cm3
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  • MBBR Wastewater Treatment
    Type:MBBR 04 Size:Φ11*7 mm Hole:4 rooms Surface Area:more than 900m2/m3Porosity: 85% Densilty: 0.96-0.98g/cm3 Packing
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  • MBBR Media Moving Bed Biofilm Reactor
    Type:MBBR04. Size:Φ11*7mm. Hole(Room):4rooms. Surface Area:>900m2m3. Porosity:85%. Material:HDPE. Packing Number:830000pcs/m3. Weight:125kg.
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  • MBBR WWTP
    Type: MBBR06 Size: Φ16*10 mm Hole: 6 rooms Surface Area: more than 800m2/m3Porosity: 85% Densilty: 0.96-0.98g/cm3
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  • Mbbr Process Design Calculations Xls
    Type:MBBR 04 Size:Φ11*7 mm Hole:4 rooms Surface Area:more than 900m2/m3Porosity: 85% Densilty: 0.96-0.98g/cm3 Packing
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What is MBBR Media
 

 

MBBR filter media is a novel biologically active carrier, it adopts scientific formula, depending on the nature of water, blending a variety of beneficial microorganisms grow quickly attached trace elements in polymer materials, through a special process modification, constructed, with more than large surface area, hydrophilic, high biological activity, biofilm fast, good effect, good impact resistance.Rich export experience allows us to export MBBR to more than 160 countries around the world.

 

 
Advantages of MBBR Media
 

Outstanding impact resistance:

able to withstand strong impacts from water flow and machinery.

Flexibility and scalability:

allows water treatment facilities to easily adjust treatment capacity according to demand.

Corrosion resistance:

enables MBBR media to last in a variety of chemical environments, reducing the frequency of replacement.

Small footprint:

means less space requirements, providing a logical wastewater treatment solution for urban or space-constrained environments.

Low energy nature:

ensures that the energy efficiency of the treatment process is maximized while reducing operating costs.

Long-life operation:

Reduced replacement frequency ensures that water treatment facilities can be operated for a long period of time with lower maintenance costs.

MBBR Media: Everything You Need to Know!
 
4

why choose our mbbr

 

MBBR media offer a range of advantages that make them the preferred choice for wastewater treatment processes. MBBR media stand out in the wastewater treatment field for their robustness, efficiency and adaptability, making them increasingly popular for wastewater treatment in a variety of industrial and municipal applications.

1

Shock Resistance: : MBBR systems are highly resilient to fluctuations in the wastewater's load, ensuring stable operation even during varying conditions.

2

Flexibility and scalability: The modular nature of MBBR technology allows for easy expansion or modification. Facilities can be scaled up to meet increased demand or regulatory changes without complete system overhauls.

3

Corrosion resistance: The media used in MBBR systems are typically made of materials such as polyethylene, which are resistant to corrosion, thereby extending the life of the system and reducing maintenance needs.

4

Compact Footprint: MBBR systems require less space compared to traditional wastewater treatment methods, making them ideal for facilities with limited area.

5

Enhanced Nutrient Removal: These systems are effective in removing nutrients like nitrogen and phosphorus from wastewater, which is crucial for preventing eutrophication in water bodies.

6

Low Energy Consumption: The aeration system in MBBR is efficient, which means it can achieve high levels of treatment while keeping energy usage to a minimum.

7

Low Sludge Production: MBBR systems produce less waste sludge than conventional wastewater treatment processes, which simplifies sludge handling and disposal and reduces costs.

7

Tolerance to Hydraulic and Organic Load Variability: MBBR media is well-suited to handle variations in water flow and organic loading, making it reliable for industries with inconsistent wastewater production.

7

Ease of Upgrade and Retrofitting: Existing treatment plants can be easily retrofitted with MBBR systems to enhance their performance or to meet stricter discharge standards.

7

Long-Term Operation: Designed for durability, MBBR media typically has a long service life, ensuring consistent wastewater treatment over extended periods.

Application of Our MBBR Media
 

MBBR technology is widely used for wastewater treatment in many different industries because of its flexibility and efficiency. Each industry has different wastewater composition and treatment needs, so the type and use of MBBR media will vary. MBBR media may need to be specially designed and manufactured for the specific needs of each industry to ensure optimal treatment results.

Municipal Wastewater Treatment:

General purpose MBBR media are commonly used to treat organic matter, nitrogen and phosphorus in domestic wastewater. These media need to be able to handle large volumes of wastewater and adapt to variable pollutant concentrations.

Textile Dyeing and Printing Wastewater Treatment:

This wastewater often contains high concentrations of organic dyes and chemical additives, and MBBR media need to be highly resistant to impact and corrosion, and be able to adapt to changes in pH in the wastewater.

Hospital wastewater treatment:

Hospital wastewater may contain pathogens, pharmaceutical residues and chemicals, so MBBR media with a high degree of biosafety is required to ensure that these contaminants can be effectively eliminated.

Aquaculture wastewater treatment:

Media need to provide sufficient surface area to remove ammonia and nitrite, which are critical to maintaining water quality and fish health. These media are often required to not affect the dissolved oxygen in the water column.

Refinery wastewater treatment:

Refinery wastewater contains oil and heavy metals, so MBBR media need to be able to cope with high pollutant loads and have strong chemical resistance.

Chemical wastewater treatment:

The complexity of chemical wastewater requires MBBR media with a high degree of chemical resistance and the ability to cope with a wide range of toxic organic and inorganic substances.

 

 
FAQ

 

 

Q: What is MBBR media?

A: MBBR media are engineered pieces of plastic designed to provide a large surface area for the growth of biofilm in Moving Bed Biofilm Reactor systems used for wastewater treatment.

Q: How does MBBR media work?

A: MBBR media float freely in the wastewater, allowing bacteria to grow on their surface. As water flows through the media, these bacteria treat the wastewater by breaking down pollutants.

Q: What materials are MBBR media made from?

A: They are primarily made from durable, non-toxic plastics such as High-Density Polyethylene (HDPE) or Polypropylene (PP).

Q: Can MBBR media be reused?

A: Yes, with proper cleaning and maintenance, MBBR media can be reused for extended periods.

Q: How to clean MBBR media?

A: MBBR media can be cleaned using physical agitation or chemical treatments to remove any biofilm build-up, depending on the system's design and operational needs.

Q: What are the benefits of using MBBR media in wastewater treatment?

A: Benefits include high efficiency, small footprint, low energy consumption, flexibility in design, and scalability.

Q: How is MBBR media different from traditional biofilter media?

A: Unlike traditional fixed biofilters, MBBR media move freely in the reactor, providing dynamic contact between wastewater and biofilm, which can enhance treatment efficiency.

Q: What types of wastewater can be treated using MBBR technology?

A: MBBR systems can treat a wide range of wastewaters, including municipal, industrial, hospital, textile, aquaculture, refinery, and chemical wastewaters.

Q: How do I choose the right MBBR media for my application?

A: Selection depends on the specific wastewater characteristics, treatment goals, reactor design, and desired efficiency. Consulting with a wastewater treatment expert is recommended.

Q: What is the lifespan of MBBR media?

A: The lifespan can vary but typically ranges from 10 to 20 years, depending on the operating conditions and material quality.

Q: How much MBBR media is needed for my system?

A: The amount of media required depends on the treatment capacity, wastewater characteristics, and specific reactor design. Calculation formulas or software tools are often used for precise estimation.

Q: Can MBBR media be used in existing wastewater treatment plants?

A: Yes, one of the advantages of MBBR technology is its ability to be retrofitted into existing treatment plants to enhance capacity or treatment efficiency.

Q: Are there different shapes of MBBR media?

A: Yes, MBBR media come in various shapes, including cylindrical, wheel, cube, and spiral, each offering different surface areas and flow dynamics.

Q: What is the role of aeration in an MBBR system?

A: Aeration provides oxygen essential for the aerobic bacteria on the MBBR media and helps keep the media suspended in the wastewater.

Q: How to calculate the specific surface area of MBBR media?

A: The specific surface area is typically provided by the manufacturer and is calculated based on the physical dimensions and design of the media.

Q: What are the main challenges in managing MBBR systems?

A: Challenges can include controlling biofilm thickness, preventing media clogging, and ensuring adequate oxygen supply.

Q: How does temperature affect MBBR media performance?

A: Temperature can influence bacterial activity and biofilm growth on the media, potentially affecting treatment efficiency.

Q: Can MBBR technology remove nitrogen from wastewater?

A: Yes, with appropriate design and operation, MBBR systems can effectively remove nitrogen through nitrification and denitrification processes.

Q: What is the impact of pH on MBBR media and the treatment process?

A: Extreme pH levels can harm the biofilm and bacteria, affecting treatment performance. pH control may be necessary in some applications.

Q: How do MBBR systems handle high-strength industrial wastewaters?

A: MBBR systems can be designed with specific media types and operational parameters to handle high-strength or toxic wastewaters, often in combination with pre-treatment or post-treatment steps.

 

 

We're well-known as one of the leading mbbr manufacturers and suppliers in China. If you're going to buy cheap mbbr in stock, welcome to get free sample from our factory. Contact us for more details.

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