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Product Parameters Name：TL50PP Diameter：50 mm Color : Blue or white Material：100% New PP with UV protector Piece Per CBM：32 piece Resistance : UV, Chloride, Acid, Oil Certificate: FDA standard with SGS certificate, Fulfills all drinking water requirements like eg NSF, KTW, ACS, DWI 31 Gravity: 0.92g/cm3 Slope: 60° Surface area: more than 95 m2/m3 Block size: 1mX 1mX height(0.6m to 1.2m) Continue operation temperature: 70 degree Max operation temperature: 80 degree( short time) Sedimemtation Area: 9m2/m3 Assembled : by plastic welded gun on site Application: Carifier or Sedimentation for drink water, municipal and industrial waster water treatment Service Life: 5 to 10 years Very robust and longlasting + simplest support system |
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Domestic and International Quality Comparison
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AquaSust Tube Settlers compare to others which from China market： 1. We use 100% Virgin PP 2. We use PP with UV protectors 3. We can use it for 5 to 10 years 4. Can be used for drinking water, with SGS certificate 5. Installation support and welding support 6. Stronger with wall thickness up to 1.0mm Other Tube settlers in China Market 1. Some filler will be added to the matmerial 2. Only PP material, no UV 3. Serive Only 3 to 5 years 4. No certificate, can not sure safe for drink water 5. Some have welded problem because not new or virgin material |
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AquaSust Tube settler compare to other Tube settlers |
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Easy to weld on site, two workers can weld up to 50 CBM per day. |
Needs to be locked on piece by piece, with a lot of labour on site |
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Hexagonal shape is more stable than other shapes |
Not easy to replace |
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Small area, easy to de-clay |
Higher cost |
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Very strong and long lasting + simplest support system |
Not easy to install on site |
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Welding Methods
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How to perform the scalping operation of AquaSust lamella clarifier? 1. Open the packing of the slant pipe filler, put the first slant pipe filler flat on the ground, take the second slant pipe filler on top of the first piece of filler, check the incision of the slant pipe filler, it must ensure 60 angles, and is hexagonal honeycomb, after checking is correct, start to iron the bonding point; 2. In the hexagonal honeycomb at both ends of all the plane joints must be connected, both sides of the two pi eces of plane seam requires frequency connection of more than four points, in the middle of the two pieces of slant pipe filler plane requires welding more than four points, to ensure that the welding solid; 3. Pay attention to the rhythm of operation when hot jointing, control the temperature, hot jointing points shall n ot be omitted; 4. Each slant pipe filler package as a separate ironing unit, ironing completed in the field - neatly stacked: 5. Midway break must cut off the power supply of the soldering iron, and to be placed safely; |
Installation of honeycomb inclined tube settler media
1. Install mud discharge pipe at the bottom of the sedimentation tank
The installation sequence of the inclined pipe sedimentation tank generally starts from the bottom, and the installation of the mud drainage pipe system at the bottom should be completed first. Ensure that the opening of the mud drainage pipe meets the design requirements and is fixed firmly. After checking without error, the next installation procedure is allowed.
2. Complete the installation of packing bracket
According to the steding diagram of the filler bracket installation of the inclined tube sedimentation tank, the filler bracket shall be installed in place first and the inclined plate filler shall be checked that the strength of the fixed bracket of all welded joints is enough to bear the weight of the filler, and the anti-corrosion treatment shall be completed on the surface of the bracket.
3. Complete the ironing of the inclined tube filler
According to the ironing method of the inclined tube packing, each inclined tube packing is packaged as a separate ironing unit. The amount of the inclined tube packing and one unit after ironing is 1m2. After ironing, the packing shall be piled up neatly on the field (a small amount of loose pieces shall be reserved for future use).
4. inclined tube packing pool assembly
The packing unit after hot bonding is assembled from left to right at the upper part of the material support. Always keep the 60° Angle constant per unit when assembling in sequence
To be properly pressed, if the size is not exactly suitable when assembled to the right side, it is necessary to use loose sheet inclined tube filler according to the size after ironing and assembling until all in place.
5. The upper part of the inclined tube packing is fixed
Since the proportion of inclined tube packing is 0.92, slightly less than water, after the inclined tube packing is assembled in place in the tank, 10mm round steel should be pulled above the packing from left to right for reinforcement (two round steel should pass through the upper part of each unit packing). The inclined plate packing and both ends of round steel should be fixed reliably on the sedimentation tank wall. After the installation of round steel can be very good to prevent the inclined tube filling in the early use of loose floating phenomenon may occur, round steel with epoxy, coal asphalt anti-corrosion.
6. Run and debug the inclined tube sedimentation tank
(1) Check whether the water is even, and do not impact the sedimentation tank and affect the precipitation effect; (2) Adjust the height and levelness of the outlet weir groove to the appropriate level to keep the outlet water uniform; Inclined tube packing;
(3) After the above construction process, the installation of filler for inclined pipe settling tank has been completed. After normal use, it is necessary to determine the sludge discharge period according to the concentration of floating objects in the water, and pay attention to the timely discharge of mud to ensure that the inclined tube sedimentation tank always maintains a good operation state and satisfactory effluent quality.
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