Inclined Tube Sedimentation Tank Design Calculations

Inclined Tube Sedimentation Tank Design Calculations
Details:
How Is Inclined Tube Sedimentation Tank Design Calculated?

1.UV Tupe Settlers----Known conditions

1.1 The number of designed inclined tube sedimentation tanks is 2

1.2 Heat-pressed hexagonal honeycomb tube made of plastic sheet

2.UV Tupe Settlers----Single Tank Calculation

2.1 Designed to discharge sludge 6 times a day, then every 4 hours scraping sludge once

2.2 Installation of two sludge hoppers at the inlet end

2.3 The use of double wire rope traction scraper, winch platform placed in the middle of the sedimentation tank
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Description
Technical Parameters

 

Inclined Tube Sedimentation Tank Design Calculations

 

The following is AquaSust for you to sort out the correct way to calculate the amount of aeration:

 

  • Blue block is the design datameter : be filled in

 

  • Brown: calculate process data

 

  • Greener : last result for your proces
 

 

1.UV Tupe Settlers----Known conditions:
water intake(Q) 5 million tons/day 0.578703704 m3/s
Self-use coefficient 5 %    
Then the water intake(Q') 0.607638889 m3/s 2187.5 m3/h
The number of designed inclined tube sedimentation tanks is 2
Single seat Q1 0.303819444 m3/s 1093.75 m3/h
Clear water area
upward flow velocity
1.3 mm/s    
Take the particle
settling velocity
0.3 mm/s    
Take SS and NTU correlation
coefficient as
1.2      
Inlet NTU 50   60 mg/L
Effluent NTU 3   3.6 mg/L
Heat-pressed hexagonal honeycomb tube made of plastic sheet
Thickness 0.40 mm
Side distance 35 mm
Horizontal inclination 60 °
 
2.UV Tupe Settlers----Single Tank Calculation
a.Clear water area                                                                   (A) 233.71    which the area occupied by the inclined tube structure is 3%.
The actual clear water area                                                        (A') 240.72  m2  
Take the pool width                                                                (B) 12 m  
Then the pool length                                                               (L) 20.06  m  
Take                                                                                          L 20.50  m Under the condition of uniform water distribution,
the water inlet is arranged along the width of the pool
 
b.Inclined tube length L                       The flow velocity in the tube V0 1.50  mm/s  
Length of inclined pipe                                                                   L 405.22  mm  
 
Considering the turbulent flow of mud accumulation at the end of the pipe, the length of the pipe
in the transition area is adopted as follows 
250 mm
Then the total length of the inclined pipe                                         L' 655.22  mm  
(Take)                                                                                         L' 800 mm  
 
c. Calculation of sludge discharge Daily sedimentationtank
dry sludge volume.                                                                       G
1.481  t  
Take sludge water content 98 %  
Take sludge density                                                                      ρ 1.03 t/m3  
Daily volume of wet sludge in sedimentation
tank.                                                                                     V wet
71.87  m3  
 
Designed to discharge sludge 6 times a day, then every 4 hours scraping sludge once
Then each time the sludge volume                                                 V' 11.98  m3    
(Take)                                                                                         V' 12.0  m3    
 
Installation of two sludge hoppers at the inlet end
Single bucket discharge volume V single 6.0  m3    
Take the area of the bottom surface of the hopper F1 0.6 m2    
Mud bucket on the bottom surface area F2 5.0  m2    
Mud bucket height h1 2.5  m2    
Then the volume of the mud storage part of the mud hopper 6.11  m3    
Larger than single hopper discharge 6 Meet sludge discharge requirements
 
The use of double wire rope traction scraper, winch platform placed in the middle of the sedimentation tank
Take the scraper height                                                               h2 0.1 m    
Scraper width                                                                             b2 6.0  m    
Scraper traveling speed                                                               V2 1.0  m/min    
Two scraper a working cycle scraping amount of mud                     V  1.37  m3    
Scraper a working cycle time required T 41.00  min    
Diameter of discharge pipe                                                            d 200 mm    
Take the mud discharge time                                                         T 1.5 h    
Discharge mud flow rate                                                                V  0.04  m/s    
 
d. Sedimentation tank height
Adoption of protection height                                                   h
0.3 m    
Clear water area height                                                                 h 1.2 m    
Water distribution area height                                                        h 1.5 m    
Sludge hopper height                                                                   h 2.5  m    
Inclined pipe height 0.69  m    
Total height of sedimentation tank                                                  H  6.19  m    
           
e.Review of Re and settling time T.
Hydraulic radius                                                                        R
8.75 mm    
= 0.875 cm    
The flow velocity in the tube                                                         Vo 0.15  cm/s    
Take the kinematic viscosity                                                          V 0.01 cm2/s    
then the Reynolds number                                                          Re 13.13       
Sedimentation time                                                                      T 532.94  s    
  = 8.88  min    

 

 

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