Tube Settler Design Calculation Pdf

	Name：	TL50PP
	Diameter：	50 mm
	Color :	Blue or  white
	Material：	100% New PP with UV protector
	Piece Per CBM：	30 piece
	Resistance :	UV, Chloride, Acid, Oil
	Certificate:	FDA standard with SGS certificate,
	surface area:	more than 95 m2/m3
	Block size:	1mX 1mX height(0.6m to 1.2m)
	Continue  operation temperature:	70 degree
	Max operation temperature:	80 degree( short time)
	Sedimemtation Area:	9m2/m3
	Assembled :	by plastic welded gun on site
	Application:	Carifier  or Sedimentation for drink water, municipal and industrial waster water treatment
	Service Life:	5 to 10 years
	Very robust and longlasting + simplest support system

Assembly method of  Aquasust UV Tube Settler

 Aquasust UV tube setter is assembled with 5 corrugated sheets and 5 wave sheets into a 1 foot wide (305 mm) module. The length of the sheet determines the length of the assembled product, and Juntek offers 6ft (1829mm), 8ft (2438mm), 10ft (3048mm) and 12ft (3658mm) increments. The assembly of extruded tube counters requires the use of mortise and tenon joints to slide the individual profiles together. Typically, these tube sinkers are assembled into 3'-3" wide x 3'-3" long (1 m x 1 m) modules. The shape and size of the profile will determine the number of profiles required to make an extruded tube sinker module. Typically, a module of this size will require approximately 100 individual profiles. Based on the number of profiles required for a 1 m2 extruded precipitator module (approximately 100), compared to the number of sheets required for a similarly sized  Aquasust thermoformed module (10), it is reasonable to estimate that the assembly rate and labor cost to assemble an extruded precipitator is more than 10 times that of a thermoformed precipitator.

In addition to the assembly rate, another significant difference of the extruded tube sinker is the absence of wave plates (or flat plates). The wave plate within the thermoforming sinker module provides beam strength that is not available in the extrusion sinker. The benefit of the increased beam strength is that the  Aquasust UV Sinker can span 8 feet (2,438 mm) unsupported and still maintain its structural integrity, resulting in minimal support required for the entire installation. Due to the weaknesses in the design of extruded tube counters, they will require a stronger and more complex support system, which brings with it higher material and installation costs.

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